Archive

Posts Tagged ‘Wabco’

Truck Braking Systems and Stopping Distances

September 11th, 2009 Comments off

This article is helpfull for braking information, taken from the ROSPA Safety Area.

1. The scale of the truck accident problem
Every year 14,500 – 16,000 large goods vehicles are involved in crashes in the UK

2. Safety Advice
The advice provided in the Highway Code recommends that drivers give large goods vehicles (LGV) more room in which to stop. The issue is how much room do they need?

3. Experimental Demonstration
The braking distance of a range of vehicle types was compared both at 30 and 45 mph. This illustrated that LGVs can need up to three times the distance in which to stop when compared to a car.

The general principle of heavier vehicles needing more room to stop was supported in subsequent test conducted at the Army’s driver training facility at Leconfield.

4. Braking theory & practice
Since the combined tyre footprint of a multi-axle LGV is proportionate to its weight the overall braking performance between vehicles should also be proportionate. But this is not so. If both the car and the laden articulated combination had both braked from 30mph, the lorry would still have been travelling at more than 20mph when the car had stopped. The question was why truck braking systems were so relatively ineffective.

5. Vehicle Design and Construction

a) Type approval
All vehicle types have to at least satisfy European Standards. They tend to be determined through compromise and trade-off between vested interests and result in an adequate rather than optimum standard.

b) Braking performance
Type approval sets minimum standards of retardation rather than required stopping distances. This enables manufacturers to design braking systems that meet a common standard of adequacy rather than a higher standard.

The braking systems on cars and motorcycles have improved in step with the other performance factors. The braking performance of LGV’s is subject to the following factors that can eat away at their effectiveness.

c) Hydraulic vs air brake systems
Cars use hydraulic braking systems but the pneumatic systems on LGV’s creates an unavoidable time delay between brake pedal application and the transfer of air pressure to the brake units.

d) Drum vs disc brake systems
The favoured drums on LGV’s, while suitable at lower speeds tend to fade and become less effective under sustained heavy braking.

e) Brake balancing
Truck braking force is also balanced between axle groups and between the tractor and trailer unit by a series of valves, the settings can be manually adjusted and may not create optimum performance .

f) Electronic braking systems
Electronic braking systems, currently being fitted to some Volvo and Mercedes Benz trucks, ensures optimum braking force in all situations and conditions.

g) Tyres
Different tyre compounds are chosen for different purposes. A soft compound tyre reduces skid risk but increases wear. The heat levels generated in compounds may increase pollution due to rubber deposits and carbon black and, because of increased drag, causes reduced fuel economy. A hard compound tyre will last longer, enhance fuel economy, but provide less grip and causes more damage to the road surface. The general-purpose tyre will optimise durability and adhesion. There is also a cost penalty and issues of environmental and operational effectiveness.

h) Driver behaviour
Lorry drivers are often blamed for travelling too close to other vehicles. Video footage of both motorway driving behaviour and crashes makes it clear that drivers may:

  • not be aware of the facts
  • not believe them
  • be convinced it won’t ever happen to them
  • simply not care

These issues remain a challenge for road safety experts to deal with.

Conclusion
There is a difference in braking efficiency between vehicle types. Technology has enabled braking efficiencies in excess of 100%. The stopping distance of poorly maintained trucks will undoubtedly be far greater than the values found during the experimental demonstrations. However, a higher level of retardation may not be welcomed by drivers hauling 25 tonnes of steel rods positioned one metre away from their back. They will always obey Newton’s Laws and will want to keep going at the pre braking speed. That in itself causes health and safety problems.

There is though an issue of

a) Public awareness raising for all drivers of motor vehicles
To ensure that adequate and appropriate information is made available to all. This may be through the media and better information in The Highway Code.

b) Research, development and fitment of station sensing and warning devices
The present state of development of vehicle telematic, proximity sensors and similar devices is such that vehicle, speed and situation-specific data could be used to inform and warn drivers of the fact that they were travelling too close to the vehicle ahead.

c) Targeted enforcement activity
In tailgating collisions the offending driver could be prosecuted for dangerous or careless driving. Why not adopt an accident prevention enforcement strategy and prosecute before the inevitable collision?

d) Improved vehicle brake system design and performance standards
Since there appears to be prima-facie evidence to support the case for improved truck braking efficiency, UK Government should press Europe for such improvement.

aide automotive market the BrakeCheck portbale brake tester, ideal for frequent testing on inspections. VOSA also recommend to test brakes every inspection.

Another company purchases TrailerCheck!

September 10th, 2009 Comments off

A popular product TrailerCheck was recently acquired by D J S Commercial from aide automotive , this automotive product  is  a cost effective  tool to  determine if an EBS/ABS braking system  is working correctly and  with it’s individual  trailer  lighting  circuit test, TrailerCheck is ideal for fault finding and repairing.

TrailerCheck  eliminates all uncertainty by confirming a trailers fault, saving hours of time. Also  the fact TrailerCheck is portable, we can now test  trailer quickly, confidently especially when a trailer is in tightly parked yards.   Says Dave Seaman owner of DJS Commercial

TrailerCheck can be used by mobile commercial repairers or by multi service lane workshops. It comes in a carrying case,  and has re chargeable batteries by mains power or via a cigarette lighter.

We’ve also added the updated version, TrailerCheck II to our portfolio of products.    Tcheck II will read the ECU and be able clear ABS fault codes, also has a a hand held remote control. 

Click TrailerCheck for full product details and TrailerCheck II for the updated version

ISOCheck In Transport New Brief

September 8th, 2009 Comments off

Transport News Brief have recently released two features on the ISOCheck from aide automotive ltd.

Matthew Burke Said “Following each release we have seen a flood of quality enquires for the ISOCheck, companies such as DHL, TDG, Owens Logistics and TNT have shown an interest. ISOCheck is an ideal product for any truck and trailer operator.”

ISOCheck costs just £99.00 + VAT.

ISOCheck Sells Like Hot Cakes

August 20th, 2009 Comments off

Since the introduction of the ISOCheck to aide automotive product range, sales have increased each day.

Companies wishing to purchase this product include, DHL, Derek Linch Transport, TDG, Alex Aiken & Son, WH Malcolm and S.H Pratt & Co (Bananas) Limited.

Many other companies have show interest in the product with sales currently at 75 +.

The ISOCheck Test Lead is designed with a ring of bright LED’s, with a correct operating system a ring of GREEN LED’s will light, enabling any manager or driver to easily see if the system is operational, a ring of RED LED’s indicates a fault.

To test, simply plug into the ISO socket on the tractor, if GREEN then turn the lead around and plug into the trailer, this will indicate if a fault lies with the tractor or the trailer.

Maintaining Your Fleet Is Crucial

July 15th, 2009 Comments off

Fleet maintenance is crucial in running a safe, efficient and cost effective transport operation. The penalties for your failure to do so, or your failure to the adherence of your Operator License requirements are severe, and can result in the closure of your business.

Drivers and Operators must have a system in place to be able to report promptly any defects or symptoms of defects that could adversely affect the safe operation of their vehicles.

Safety inspections must include those items covered by the appropriate Department for Transport annual test. They should be pre-planned preferably using a time based programme and must be regularly monitored particularly in the early stages. There must be a system to ensure that unroadworthy vehicles are removed from service. Any remedial work carried out arising from safety inspections must be the subject of a written record.

The above text is extracted from the Transports Friend Website.

aide automotive’s products help operators complete vehicle inspections, BrakeCheck is highly accepted by VOSA for inspection sheet brake testing, other products such as TrailerCheck can test and prep a trailer for inspections or MOT.

Brake Light Check is a low cost easy to install device to check brake lights are operational.

www.brake-tester.co.uk The New BrakeCheck Website

June 26th, 2009 Comments off

aide automotive have released a web site dedicated to the BrakeCheck decelerometer.
BrakeCheck is ideal for any commercial vehicle operator or repairer to complete the often requested inspection sheet brake test.
BrakeCheck has no connection to the vehicle, simply position the brake tester in the vehicle, arm for test, accelerate to 20KPH and activate a controlled emergency stop. Once the vehicle has come to rest the Peak & Average deceleration is recorded with the extra benefit of a left and right pull measurement. Brake Efficiency is usual word for Peak Deceleration.
VOSA recommend decelerometers for all commercial vehicle inspection sheet brake tests!

Richard Dixon of VOSA – Statement On Inspection Brake Testing

If an operator conducts a decelerometer test on the vehicle during inspections then as a Vehicle Examiner I would be quite happy that an efficiency check of some kind had been conducted.

Brake Tester Special Offer

June 18th, 2009 Comments off

aide automotive are pleased to offer a special purchase price for our excellent brake tester BrakeCheck.

Sales of BrakeCheck have grown since 2002 to a massive 8000 plus testers sold, making BrakeCheck the number ONE decelerometer in the UK.

With many bus & coach companies from small to national operators purchasing BrakeCheck to complete an inspection sheet brake test, aide automotive are pleased to offer a special deal for a BrakeCheck when purchased with a printer.

So for June 09 only you can buy a BrakeCheck for just £274.00 (list price (£349.00) when purchased in conjuction with a printer at a list price of £145.00.

To take up on this great offer phone 0115 8456471 and quote promotional code 6BC09.

All prices exclude carriage & VAT.

EBS/ABS Truck & Trailer Fault Finding

April 12th, 2009 Comments off

Conventional wisdom has it that problems with EBS / ABS systems fitted to trucks, trailers and buses, are best diagnosed via the vehicle’s Electronic Control Unit (also known as the ECU). However, since 80% of all EBS / ABS problems are sensor related*, by connecting to the sensor socket on each wheel rather than the ECU, you are, in effect, taking the quickest and most direct route, by going straight to the heart of the problem.

Designed with ease of use in mind the Sensor Master takes minutes to set-up, and, once connected, the Sensor Master undertakes a complete test cycle of the six most common causes of EBS / ABS faults,  in just 15 seconds – a fraction of the time it would take to perform the same tests manually.

*Source: Knorr-Bremse and Wabco

Information source abs trouble shooting.

Transport Friend Website Advises PSV Maintenance

April 9th, 2009 Comments off

Daily walkround check or first use inspection

The check should consist of a walkround look over the whole vehicle or combination. The check should cover the external condition, ensuring in particular that the lights, tyres, wheel fixings, bodywork, trailer coupling, load and ancillary equipment are serviceable. Assistance may be required at some time during the inspection, for example to see that lights are working. A check of wheel nuts must be included as part of a driver’s inspection routine, if wheel trims are fitted, they will have to be removed in order to allow access. Loose wheel nuts feature regularly in the issue of prohibitions (PG9s) and are an obvious and potentially fatal road safety hazard.

Preventative Maintenance Inspections (PMI)

You must also ensure that vehicles are subject to preventative maintenance inspections (PMIs) in line with the time basis specified in your maintenance contract. Your PMI regime must include brake testing. Advice from the Vehicle Operator Services Agency (VOSA) states that reliable brake testing will require access to either a decelerometer or (preferably) a brake roller tester, the latter being available for public use at all goods vehicle testing stations subject to a nominal axle fee.
Operators who do not implement a full maintenance regime, but rely instead on annual test presentations as their main inspection indicator, will be reported to the Traffic Commissioner for non-compliance with an important undertaking attached to their licence. A poor annual test pass rate is indicative of an inadequate forward planning maintenance system.

Link to Transport Friends for further info: CLICK HERE

EBS/ABS Sensor Tester Offer for March 09

April 1st, 2009 Comments off
Tests ABS sensors on trucks & trailers

Tests ABS sensors on trucks & trailers

Vehicle Diagnostics are an essential tool in the running of an efficient business. Any workshop requires fast, accurate and effective tools to diagnose faults easily and quickly. A high percentage of brake EBS/ABS faults are around the sensor or the sensor itself.

The EBS/ABS Sensor Master clears 90% of EBS/ABS faults by testing three points of the system, the tester will work on Wabco, Knorr Bremse and Haldex systems. It’s easy to use for any technician wether that be the new apprentice or a time served fitter. Most importantly it saves workshops time and money by diagnosing the route of the problem rather than having to pay for outside diagnostic work.

aide automotive is running a special promotion on the EBS/ABS Sensor Tester for March 09 only!
£205.00 each on any quantity,

 a saving of £40!

Terms and Conditions
Valid until 31 March 2009 for any quantity
VAT not included