Truck Brakes
Testing truck brakes can be achieved by 3 methods, :
Roller Brake Testing
ABS Sensor Testing – ABS Sensor Tester
Decelerometer Brake Testing – BrakeCheck
aide automotive ltd offer a range of products for truck brake testing.
Testing truck brakes can be achieved by 3 methods, :
Roller Brake Testing
ABS Sensor Testing – ABS Sensor Tester
Decelerometer Brake Testing – BrakeCheck
aide automotive ltd offer a range of products for truck brake testing.
The ABS Sensor Master from aide automotive is the ideal commercial workshop tool to cure a high percentage of ABS or EBS truck or trailer faults.
Matthew Burke aide automotive Sales Manager stated ” this product is ideal test tool to cure an abs fault on a truck or trailer, we see repairers and workshops purchase this prodyuct every week, they see a simple to use direct answering tool makes repairing ABS faults easy and fast.”
Ryder Truck Rental recently purchased a EBS/ABS Sensor Master for the Warrington Depot.
Click EBS/ABS Sensor Master for More Info.
aide automotive take please in posting the user guide for the ISOCheck.
When using the ISOCheck on a tractor and trailer, please make sure all health & Safety procedures are in place.
The ISOCheck is not a diagnostic tool, the test lead will quickly identify where the fault is .i.e. on a tractor unit, a trailer or the existing Susie lead.
Testing a Tractor Unit
Firstly make sure the ignition is off in the tractor unit, remove the existing Susie lead that is fitted into the ISO socket.
Apply the ISOCheck test lead to the ISO socket on the tractor unit, fit the end with the clear perspex and writing that says GREEN OK & RED Fault to the ISO Socket,, for future reference this is called “the Indicator”.
Turn on the ignition, with all voltages and earths correct and also the ABS warning light circuit the Perspex end will light up GREEN. If any of the voltages, earths or warning light circuit is incorrect then the Perspex end will light up RED, this indicates a fault with the tractor unit.
Testing the Susie Lead
We are not going to test the existing Susie lead as such, just eliminate the lead.
Turn the ignition off; remove the Perspex end from the ISO socket.
Now plug the opposite end of the ISOCheck lead into the truck ISO socket.
Turn the ignition on in the truck, the ISOCheck Perspex / free end should light up, if GREEN all is OK, if RED then there is a fault.
If the lead showed GREEN in the ISO Socket and now RED then the ISOCheck lead has a fault.
Testing the Trailer
Turn the truck ignition off.
Plug the ISOCheck Perspex end into the trailer, turn on the ignition.
The trailer warning light should come on on the truck dash board and the ISOCheck will light up RED.
The warning light should go out after 2 seconds and the ISOCheck will go GREEN, this means the trailers braking system is working at standstill.
If the warning light stays on, then drive the tractor and trailer above 10KPH, the warning light should go out and the ISOCheck will go GREEN. This proves the braking system is working correctly.
If all is working correctly and there is still an ABS fault light, this would mean the existing Susie lead is probably faulty.
If the tester stays RED after a drive, stop the unit and trailer and remove he ISOCheck from the trailer. If the tester stays RED there is a power supply fault from the tractor unit or warning light fault, if the ISOCheck goes GREEN then there is a fault in the trailer system.
To read & clear ABS Codes from a trailer, use the TrailerCheck II & Code Reader
To quickly identify ABS Sensor faults use the EBS/ABS Sensor Tester
Read More at our WebSite
aide automotive is giving customers the chance to purchase BrakeCheck by the end of October to avoid price increase! The current pricw has remained the dame since 2002.
BrakeCheck is a popular seller at aide automotive. A portable battery-powered device that can be used by vehicle workshops, government traffic authorities, testing and inspection stations to test and report on vehicle brake efficiency. It’s VOSA & MOT approved. VOSA are continually advising operators, commercial repairers and in house workshops to complete regular inspection sheet brake test. BrakeCheck will conduct a service, secondary & parking brake test with ease and store in its memory for later printing via PC or portable printer.
Click Brake Tester for full information on the BrakeCheck
As from the 1st November the price of BrakeCheck is increasing from £350 to £389. All orders before the 1st of November will be honoured at the £350 rate.
So order yours now at aideautomotive
aide automotive have introduced the Trailer ABS Code Reader for testing commercial trailers for ABS faults.
“TrailerCheck II & Code Reader has had a great interest from commercial operators, Pip Baileys a Scania Dealer was the first to purchase a TrailerCheck & Code Reader to improve trailer service proceedures. We have seen many other operators showing an interest in this product with sales increasing.” States Sales Director Matther Burke.
This article is helpfull for braking information, taken from the ROSPA Safety Area.
1. The scale of the truck accident problem
Every year 14,500 – 16,000 large goods vehicles are involved in crashes in the UK
2. Safety Advice
The advice provided in the Highway Code recommends that drivers give large goods vehicles (LGV) more room in which to stop. The issue is how much room do they need?
3. Experimental Demonstration
The braking distance of a range of vehicle types was compared both at 30 and 45 mph. This illustrated that LGVs can need up to three times the distance in which to stop when compared to a car.
The general principle of heavier vehicles needing more room to stop was supported in subsequent test conducted at the Army’s driver training facility at Leconfield.
4. Braking theory & practice
Since the combined tyre footprint of a multi-axle LGV is proportionate to its weight the overall braking performance between vehicles should also be proportionate. But this is not so. If both the car and the laden articulated combination had both braked from 30mph, the lorry would still have been travelling at more than 20mph when the car had stopped. The question was why truck braking systems were so relatively ineffective.
5. Vehicle Design and Construction
a) Type approval
All vehicle types have to at least satisfy European Standards. They tend to be determined through compromise and trade-off between vested interests and result in an adequate rather than optimum standard.
b) Braking performance
Type approval sets minimum standards of retardation rather than required stopping distances. This enables manufacturers to design braking systems that meet a common standard of adequacy rather than a higher standard.
The braking systems on cars and motorcycles have improved in step with the other performance factors. The braking performance of LGV’s is subject to the following factors that can eat away at their effectiveness.
c) Hydraulic vs air brake systems
Cars use hydraulic braking systems but the pneumatic systems on LGV’s creates an unavoidable time delay between brake pedal application and the transfer of air pressure to the brake units.
d) Drum vs disc brake systems
The favoured drums on LGV’s, while suitable at lower speeds tend to fade and become less effective under sustained heavy braking.
e) Brake balancing
Truck braking force is also balanced between axle groups and between the tractor and trailer unit by a series of valves, the settings can be manually adjusted and may not create optimum performance .
f) Electronic braking systems
Electronic braking systems, currently being fitted to some Volvo and Mercedes Benz trucks, ensures optimum braking force in all situations and conditions.
g) Tyres
Different tyre compounds are chosen for different purposes. A soft compound tyre reduces skid risk but increases wear. The heat levels generated in compounds may increase pollution due to rubber deposits and carbon black and, because of increased drag, causes reduced fuel economy. A hard compound tyre will last longer, enhance fuel economy, but provide less grip and causes more damage to the road surface. The general-purpose tyre will optimise durability and adhesion. There is also a cost penalty and issues of environmental and operational effectiveness.
h) Driver behaviour
Lorry drivers are often blamed for travelling too close to other vehicles. Video footage of both motorway driving behaviour and crashes makes it clear that drivers may:
These issues remain a challenge for road safety experts to deal with.
Conclusion
There is a difference in braking efficiency between vehicle types. Technology has enabled braking efficiencies in excess of 100%. The stopping distance of poorly maintained trucks will undoubtedly be far greater than the values found during the experimental demonstrations. However, a higher level of retardation may not be welcomed by drivers hauling 25 tonnes of steel rods positioned one metre away from their back. They will always obey Newton’s Laws and will want to keep going at the pre braking speed. That in itself causes health and safety problems.
There is though an issue of
a) Public awareness raising for all drivers of motor vehicles
To ensure that adequate and appropriate information is made available to all. This may be through the media and better information in The Highway Code.
b) Research, development and fitment of station sensing and warning devices
The present state of development of vehicle telematic, proximity sensors and similar devices is such that vehicle, speed and situation-specific data could be used to inform and warn drivers of the fact that they were travelling too close to the vehicle ahead.
c) Targeted enforcement activity
In tailgating collisions the offending driver could be prosecuted for dangerous or careless driving. Why not adopt an accident prevention enforcement strategy and prosecute before the inevitable collision?
d) Improved vehicle brake system design and performance standards
Since there appears to be prima-facie evidence to support the case for improved truck braking efficiency, UK Government should press Europe for such improvement.
aide automotive market the BrakeCheck portbale brake tester, ideal for frequent testing on inspections. VOSA also recommend to test brakes every inspection.
A popular product TrailerCheck was recently acquired by D J S Commercial from aide automotive , this automotive product is a cost effective tool to determine if an EBS/ABS braking system is working correctly and with it’s individual trailer lighting circuit test, TrailerCheck is ideal for fault finding and repairing.
TrailerCheck eliminates all uncertainty by confirming a trailers fault, saving hours of time. Also the fact TrailerCheck is portable, we can now test trailer quickly, confidently especially when a trailer is in tightly parked yards. Says Dave Seaman owner of DJS Commercial
TrailerCheck can be used by mobile commercial repairers or by multi service lane workshops. It comes in a carrying case, and has re chargeable batteries by mains power or via a cigarette lighter.
We’ve also added the updated version, TrailerCheck II to our portfolio of products. Tcheck II will read the ECU and be able clear ABS fault codes, also has a a hand held remote control.
Click TrailerCheck for full product details and TrailerCheck II for the updated version
Transport News Brief have recently released two features on the ISOCheck from aide automotive ltd.
Matthew Burke Said “Following each release we have seen a flood of quality enquires for the ISOCheck, companies such as DHL, TDG, Owens Logistics and TNT have shown an interest. ISOCheck is an ideal product for any truck and trailer operator.”
ISOCheck costs just £99.00 + VAT.
Since the introduction of the ISOCheck to aide automotive product range, sales have increased each day.
Companies wishing to purchase this product include, DHL, Derek Linch Transport, TDG, Alex Aiken & Son, WH Malcolm and S.H Pratt & Co (Bananas) Limited.
Many other companies have show interest in the product with sales currently at 75 +.
The ISOCheck Test Lead is designed with a ring of bright LED’s, with a correct operating system a ring of GREEN LED’s will light, enabling any manager or driver to easily see if the system is operational, a ring of RED LED’s indicates a fault.
To test, simply plug into the ISO socket on the tractor, if GREEN then turn the lead around and plug into the trailer, this will indicate if a fault lies with the tractor or the trailer.
Vehicle Diagnostics are an essential tool in the running of an efficient business. Any workshop requires fast, accurate and effective tools to diagnose faults easily and quickly. A high percentage of brake EBS/ABS faults are around the sensor or the sensor itself.
The EBS/ABS Sensor Master clears 90% of EBS/ABS faults by testing three points of the system, the tester will work on Wabco, Knorr Bremse and Haldex systems. It’s easy to use for any technician wether that be the new apprentice or a time served fitter. Most importantly it saves workshops time and money by diagnosing the route of the problem rather than having to pay for outside diagnostic work.
aide automotive is running a special promotion on the EBS/ABS Sensor Tester for March 09 only!
£205.00 each on any quantity,
Terms and Conditions
Valid until 31 March 2009 for any quantity
VAT not included