Archive

Posts Tagged ‘EBS / ABS systems’

TrailerCheck Portable User Guide Manual

October 28th, 2019 Comments off

Please make sure you have read and understood the instructions before using this product.

Using the TrailerCheck

On opening the case you should hear a bleep; this confirms the microprocessor has powered up and the unit is ready for use. Fully closing the lid will automatically switch the unit off.

Plug the 24N, 24S & ABS/EBS leads into the trailer sockets, drop down the protection flap to revel the main control panel. Press the black 24 N button to scroll down the various normal outputs, side lights, circuit 1 & 2 indicators etc. You will hear the ticking of the relays, this switches the lights on for two seconds and off for one, operating in this way extends the battery life.

Please note that the stop lights do not flash as this would confuse the ABS warning lamp check, do not leave the lights on for any longer than necessary as this will drain the batteries

Scroll down using the 24S (green Button) to power the Reverse, Fog and Secondary ABS power. Note if the green ABS warning light flashes the correct code for the ABS system is fitted to the trailer, there is also a reverse and side light position to test the silent mode of some reversing warning devices.

To activate automatic full test, press the green 24S button until the Fog Lights LED is lit, press it once more and all the control lights will illuminate, the processor will sequence through every circuit one after the other this will be indicated by the lights moving to the next position after each flash.

Press and hold both the green and black buttons for 3 seconds, this puts the tester into diagnostic mode, this will enable the selected circuit to be powered continuously.

Pressing the red button powers the ABS / EBS via the dedicated ISO7638 lead. The EBS CAN line test is automatic and results are displayed. The Yellow In Cab warning light will flash depending on the ABS / EBS system installed on the trailer.

To save power the tester will turn off after approx. 10 mins, except when in diagnostic mode and using ABS/EBS power.

A double bleep indicates low battery, and NOTE, the tester cannot be used while on charge!

Charging TrailerCheck

To recharge, close the lid to switch off and connect the mains charger into the TrailerCheck on the side of the case. Now plug into a mains supply and turn on. Or connect to a vehicle cigar lighter

TrailerCheck ABS & EBS Fault Diagnostic

ABS – If the ABS circuit is OK you should see the YELLOW light flash on for 2 seconds and then off for 2 seconds then on all the time (this is dependant on the trailer system). If the ABS circuit has a fault the YELLOW light will be on all the time. If testing a Wabco VCS system, this light will be on all the time. If you have a fault, check all ABS sensors and pole ring with the aide automotive ABS Sensor Tester.

EBS – When the TrailerCheck tests each CAN line you will see on the front panel a HI and LO LED, if the ISO circuit is faulty the fault LED will be lit in RED under the corresponding CAN HI or LO LED, if OK the GREEN LED will be lit.

Trailer Cables

TrailerCheck has 3 cables connected to the inner case, you can identify each cable by…

Cable with the clamp – This is the ISO ABS / EBS cable

Black cable with no white front face – This is the main lighting circuit cable

Black cable with a white face – This is the secondary cable

 

Trailer Light Tester

TrailerCheck User Manual Quick Reference Guide

Commercial Repairs For Trailer Faults

October 12th, 2019 Comments off

With the growing need for fault finding the modern way, Code Talk Trailer Diagnostics is becoming more and more of interest to the commercial vehicle trade.

Cooks Commercials, based in Taunton consulted aide automotive of the available tools to determine faults on trailers, reviewing TrailerCheck, The EBS ABS Sensor Master & Code Talk it became obvious the full trailer diagnostic system Code Talk was the correct tool.

Code Talk is a world-renowned Diagnostics Handheld Fault Code Reader for all Trailer Manufacturers including WABCO, HALDEX, KNORR-BREMSE and specifically their trailer ABS/EBS Brake systems. This product is used by being plugged into the braking ECU and will read out and clear any fault codes that the trailer may have. The Code Talk can also show live air pressures, wheel speeds, and system voltages which also helps with the diagnostics on the trailer. It can also act as a remote to our VTC allowing you to work from inside an HGV Service Van.

With NO annual software fee with Code Talk, this trailer diagnostics tool is by far the best on the UK market. Up gradable for future proofing, the Code Talk will outlast and beat any Texa or JalTest system.

Code Talk Trailer Diagnostics is an aftermarket engineers’ diagnostic tool, designed by UK trailer maintenance engineers for engineers.

Contact aide automotive on 0115 8456471 To Discuss Trailer Diagnostics for a Haulage Trailer Fleet

 

24 Volt CV Diagnostics

Code Talk is the next generation of trailer diagnostics from aide automotive ltd.

DVSA Suggests More HGV Brake Tests ??

September 11th, 2019 Comments off

aide automotive explains why its portable Bowmonk BrakeCheck solution is a viable alternative to roller brake testers when carrying out a non-MOT brake test.
Regular brake tests are currently being requested by the DVSA on all commercial vehicles of 7.5 tonne and over, as part of an interim safety inspection. At the absolute minimum, the agency is asking for a quarterly voluntary brake test to be carried out in addition to the annual MOT test.

Fortunately, most commercial operators have taken heed of this request and are having their brakes checked more frequently, as it is a means of monitoring braking efficiency more closely. However, in some cases, it would appear that this frequency of testing is still not enough, as the level of deterioration is a cause for concern.

In most cases, the DVSA would prefer this test to be carried out as part of the six-weekly inspection. This would have thebenefit of highlighting a decrease in braking performance considerably sooner than those performed once every three months, and in doing so, afford more effective preventative maintenance opportunities.

Evidently, there are a great number of commercial workshops who are still of the misconception that all of the aforementioned brake tests have to be performed on a roller brake tester. This is not the case! The Traffic Commission has allowed the use of a DVSA-approved brake tester, like Bowmonk’s BrakeCheck, for all non-MOT brake tests.

Aside from the mandatory requirements, there is also the upsell opportunity. Workshops providing a brake overhaul service, where components are in need of replacement, can offer a ‘before and after’ brake test report; an opportunity to show their customers the level of efficiency achieved prior to and following any necessary repair work.

A user guide to BrakeCheck

Position the BrakeCheck unit on a level surface, such as the passenger side foot well. Switch the unit on by pressing and holding the ‘Menu’ button until ‘Sbr’ appears in the display.
Confirm Service Brake choice by pressing ‘Enter’.
When the unit is level enough to start the test, a symbol (pictured left) will be shown on the display. Once the symbol is displayed, press ‘Enter’.
The unit is now ready for the test. When the test area is clear, accelerate the vehicle to an appropriate test speed (e.g. 20 mph).
Once the vehicle is travelling at an appropriate test speed, check for traffic approaching from behind. If safe to do so, apply the footbrake as a controlled emergency stop, without skidding.
Once the vehicle has been brought to a complete stop, the unit will generate and display a braking efficiency value.
Once the Service Brake test is complete, change to Hand Brake mode by pressing the ‘Menu’ button (so that the hand brake test LED is illuminated). As before, confirm this choice by pressing ‘Enter’, which will take you to the levelling display. Press ‘Enter’ when the level indicator is shown.
As before, accelerate the vehicle to the test speed, this time applying the hand brake to stop the vehicle. Note: please check with your vehicle manufacturer if this type of procedure is acceptable.
Once the vehicle has come to a complete stop, the display will show the braking efficiency of the hand brake.
To view the service brake test report, press the ‘Menu’ button until the last test result and service brake test LEDs are illuminated. Then press ‘Enter’ to display the result, which can now be printed using the optional wireless printer.
With the BrakeCheck unit positioned approximately 2 to 3cm in front of the infra-red printer, switch on the printer and press the ‘Print’ button on the BrakeCheck to print the test result.
To view or print the hand brake test, carry out the same procedure, but use the ‘Menu’ button to illuminate the hand brake test and last test result LEDs.

Buy Online Bowmonk BrakeCheck Decelerometer

HGV Brake Tester

Buy Online Bowmonk BrakeCheck Decelerometer

Fresnel Lens / Truck Anti Siphon / Sender Unit Safe / Sensor Master Purchase Online

August 26th, 2019 Comments off

It’s Bank Holiday At #aideauto But You Can Still Purchase Any Of Our Top Sellers! #fresnel #lens #Truck #Anti #Siphon #SenderSafe #Sensor #Master. Visit the aide automotive Shop To Buy Or @ #eBay Have A Great BH!

Truck Fresnel Lens PVC
The Fresnel Lens is a clear, thin, flat plastic lens that is press fitted to a truck’s passenger door window.

Due to a blind spot, drivers of trucks cannot see smaller vehicles or other vulnerable road users which are immediately next to the passenger side door of their HGV. These unseen road users can be hit if the truck changes lane in their direction.

Truck Fuel Tank Sender Protection
Sender Safe is a new product to help with fuel security around a Truck Diesel Fuel Tank.

Sender Safe is a robust and easy to fit protective shield for a Truck Fuel Tank Sender unit, increased protection of the fuel tank filler entry by fitting anti siphon devices has meant the Sender Unit is now the way to steal fuel.

The Sender Safe unit sits on top of the fuel tank attached by the fuel tank mounting straps, Sender Safe prevents access and damage to the Fuel Tank Sender Unit.

TP UltraPlus – Anti Fuel Theft Device
TP UltraPlus is a high quality Truck Anti Fuel Theft device that helps to prevent the Fuel Theft from commercial vehicles.

This device is simple to fit, taking no more than a few minutes, with no drilling or gluing to a fuel tank.

TP UltraPlus can be fitted to all types of tank: bayonet, screw type & bus /coach.

Truck Manufacturers include, Volvo, MAN, DAF, Iveco, Scania, Renault, Foden, Hino & Mercedes

EBS ABS Sensor Tester
The EBS ABS Sensor Tester is one of aide automotive’s best selling products.

Any workshop requires fast, accurate and effective tools to diagnose faults easily and quickly. A high percentage of brake EBS/ABS faults are around the sensor or the sensor itself.

#diesel #automotive #repairs #hgv #theft #abs #transport #servicing #diagnostics #stolen

Contact aide automotive on 0115 8456471 or email shoponline@aideautomotive.com

 

Our Top Sellers! #fresnel #lens #Truck #Anti #Siphon

Purchase Online Fresnel Lens / Truck Anti Siphon / Sender Unit Safe / Sensor Master

ISO7638 Truck & Trailer Tester

July 19th, 2019 Comments off

#Commercial #Vehicle Workshop is a business magazine for companies and individuals involved in all aspects of commercial vehicle servicing.

#Trailer #Servicing & fault finding was featured in the recent July issue with an advert from aide automotive detailing the #ISOCheck.

ISOCheck EBS will test all electronic braking systems, #Wabco, Knorr #Bremse and #Haldex, covering the differences between the early generations and the latest.

ISOCheck really becomes the perfect test tool on a dark wet night, the quick test and the bright (Green) OK / Fault (Red) answer increases test and repair efficiency.

ISOCheck can be used as a constant visual aide on any truck and trailer but possibly especially for double decker trailers. Double decker trailers with a defective EBS system would vastly increase the chances of roll over or jack-knife. With ISOCheck in place a driver or depot gateman would be able to see the RED warning light.

To read the full article on Trailer Servicing, go to the CVW Magazine website to review an online copy.

Contact aide automotive on 0115 8456471 to learn more about #ISO7638 testing for truck & trailer.

 

#Commercial #Vehicle Workshop is a business magazine for companies

ISOCheck EBS will test all electronic braking systems, #Wabco, Knorr #Bremse and #Haldex

Truck Potentiometer Tester For Brake Calipers

June 25th, 2019 Comments off

Commercial Vehicle Brake Caliper Tester

The tester is used to check the potentiometers (wear indicators) in brake calipers and for the determination of the wear of the brake disc and brake pads.

The practice of checking a potentiometer for faults and replacement could save a commercial vehicle operator thousands instead of complete caliper replacements!!

The reported practise of replacing a complete calipers rather than testing and replacing a potentiometer is in the past if you own an aide automotive Potentiometer Tester.

The procedure for checking the potentiometer can be carried out with the caliper installed on the vehicle or with the caliper removed, simply connect the supplied correct cable to the brake potentiometer, power the tester and choose which type you are testing, MAN / Mercedes 3 Wire Gold DAF / Mercedes 2 Wire Scania / Iveco / Mercedes 3 Wire Silver

The display will show the voltage, pad wear percentage & bar graph.

To set a new potentiometer simply wind the potentiometer until the display show 0 %, done!!

To test a potentiometer, wind the potentiometer until about 2.75 volts, this will show low pads warning and then to 100% for failure warning. SIMPLE!!

So start testing & replacing potentiometers to save money today!!

Visit the aide automotive Ltd website for more information on Commercial Vehicle Brake Caliper Tester

 

HGV Caliper Tester

Truck Potentiometer Tester For Brake Calipers

Do You Know What Brake Testing You Should Be Doing?

June 19th, 2019 Comments off
Since April 2014 the DVSA have been recommending commercial vehicles undertake 4 brake tests per year!

This is a recommendation based on the DVSA’s guidance paper.

So as this is a recommendation, what is the law? Is the law is one RBT as a MOT per year?

Well it is if the DVSA is a guidance paper, or is it?

If the guidance set out by the DVSA isn’t followed and the operator is inspected by the DVSA or addressed by a traffic commissioner. The guidance set out by the DVSA is used as the standard an operator should meet, does this now make it law?
Well the operator has to make this call; do you follow the guidance or not? Keeping a fleet roadworthy and safe must be a high priority for any management team, after all the with laws around corporate manslaughter all risks need to be seriously considered.
Many operators have moved with the guidance but still 5 years has passed with some commercial vehicle operators still unaware of the law and guidance.

So, regarding commercial vehicle brake testing, the guidance states:

Document :Guide to maintaining road worthiness
Commercial goods and passenger carrying vehicles (Revised 2014)

Section 5: Safety inspection and repair facilities

Extract –
“Therefore, it is normally expected that the vehicle or trailer should complete at least three successful brake efficiency tests spread throughout year in addition to the annual MOT test.”

An operator can take the decision to carry out brake tests using roller brake tests or a decelerometer.

As the consequences of non-compliance with the required standards can be very severe and include prohibition, fines or prosecution, operators are advised to ensure that they are familiar with all the changes within the DVSA guidance.

Following The Bath Tipper Incident Inquiry, HGV Brake Testing is Essential!!

The inquiry showed the Bath tipper truck to have been poorly maintained which resulted when tested to have a very poor brake efficiency.
aide automotive recommend the use of roller brake testers and decelerometers within a 12-month maintenance and testing policy.

Also, the use of an Infra-Red Temperature Gun, Infra-Red Temperature guns are an excellent way of individual brake testing of wheel disks or drums to determine brake activation. With the ease of just pointing the Infra-Red Light at the wheel hub from the outer edge of a trailer or truck and without removing wheels, an infra-Red Temp Gun can indicate if a wheel is not braking efficiently as compared to the other wheels on the vehicle.

aide automotive market a range of Brake Testing, Servicing & Diagnostic Tools for commercial vehicle workshops.

With the Bowmonk BrakeCheck Portable Decelerometer Printer kit, a workshop can meet the 3 additional required brake tests with minimum fuss. For Trailer Servicing & Diagnostics, aide offer a complete Trailer Electrical (ABS Light & EBS CAN Line Test), Light and Air Brake Tester with Diagnostics interface for Trailer ECU Code Reading / Clearing and management data viewing. EBS/ABS Sensor Master testing can be conducted with the Sensor Master, while Battery Diagnostics Tests with a Midtronics MDX Battery Tester.
aide automotive offer a range of products to help with DVSA Guide To Roadworthiness. Contact us via our website www.aideautomotive.com
HGV DVSA Truck Brake Tester

 

Brake Tester, Diagnostics, Battery Testers

aide auto Market Truck & Trailer Workshop Test Tools

Commercial 24 Volt Trailer Tester Van Installation

December 8th, 2017 Comments off

MT Globex Contract aide To Install TrailerCheck To Fleet Van

MT Globex is a West Midlands company that is strategically located at the heart of the UK’s motorway network, further supported by several partner depots across the UK.
MT Globex’s modern, highly maintained fleet of vehicles ensure that all their distribution operations are vastly efficient for customers with a minimal environmental footprint. Due to cutting edge, industry leading satellite tracking technology combined with fully trained transport planners with a wealth of transport knowledge, MT Globex ensure the fleet is fully utilised and thereby reducing empty mileage.
With a fleet of trailers to maintain MT Globex reviewed the TrailerCheck 4 Vanselectrical and diagnostics trailer tester as a tool to improve on trailer inspections and repairs.
Deciding to purchase the trailer tester, the next questions was: How and where shall we install the TrailerCheck in our van?
Consulting aide automotive, MT Globex decided the contract the install of the TrailerCheck to aide, utilising our experience and knowledge of best practice.
Fitting the TrailerCheck and associated accessories, MT Globex asked: Can you install the compressor as well? YES we can !
The install was completed at our workshop (on site installs also available) in one day.
If your trailer maintenance van needs a professional trailer tester with a professional install, contact aide automotive for a quote.
14 Volt Trailer Brake Tester

Commercial 24 Volt Trailer Tester Van Installation

Truck ISO ABS / EBS Susie – What Is It?

November 29th, 2017 Comments off

Faulty ISO7638 Line Can Cause Fatal Accidents

Some drivers aren’t aware of the role Of the ISO ABS / EBS Susie!

aide automotive have seen recent reports in the media of articualted truck drivers knwloedge of the ISO 7638 Susie.
We offer credit to the below article to Don Bur Ltd.
There is disturbing evidence to suggest that some drivers aren’t aware of the role and critical importance of the ABS ISO7638 line for articulated trailerswhilst in transit or, more worryingly, are deliberately leaving it disconnected.
The use of the ABS ISO7638 line (otherwise known as the EBS/ABS line) became law in May 2002 where the tractor and trailer are both provided with connections.
The EBS/ABS ‘Suzie’ connection provides electrical and data feeds to the trailer’s ECU or ‘brain’. The ECU then controls the anti-lock braking system (ABS), load sensing (LSV), roll stability (RSS) and suspension control which regulates the correct trailer ride height and, in turn, the overall trailer height.
So why then might a driver leave it disconnected? There are, surprisingly, a couple of reasons. Firstly, the roll stability system (RSS) automatically applies the brakes if the trailer is going too fast round a bend. This has an impact on both speed and fuel economy and, if a driver is either in a rush or targeted against fuel consumption, they might be tempted to disable this ‘inconvenient’ feature.
The other apathetically induced reason is that it just “doesn’t seem to do anything”. Indeed, when the driver pulls away, his/her brakes and lights will appear to work. What the driver may not understand is that they are more likely to experience jack-knifing, aquaplaning, brake lock, rollover, bridge strike and, more commonly, the fact that the 44T rig just won’t be able to stop as quickly when trying to avoid that pram that’s just peeked out from a line of parked cars.
So, just in case there is any lingering doubt, failure to connect the ABS ISO7638 line correctly results in the risk of catastrophic, life-threatening accidents. If the driver fails to use the line/ ‘Suzie’ correctly and there is a collision in which someone is killed, then the driver can face a charge of manslaughter.
aide automotive market a ISO7638 cable with fault indicator, so as well as having the cable correctly connected a driver can also be notified of any faults within the system. Again an electrical fault could have the same catastrophic effects as the ISO Susie cable being non connected.
ISOCheck lights bright RED when a fault is identified, if good to go the ISOCheck is continually lit bright GREEN.

ISO7638 Truck Tester

ISOCheck tests a trucks’ ISO sockets in order to help identify ABS or EBS faults.

80% Of Commercial Vehicle Brake Faults Cleared By Sensor Master

November 7th, 2017 Comments off

CV ABS & EBS Brake Repairs Made Easy!

The Sensor Master Clears 80% Of Commercial Vehicle Brake Faults

As the air braking world has changed, we have had to adapt the way we deal with diagnostic problems that can arise on our customers vehicle systems. As the air signalling system has been fazed out and replaced by the EBS / ABS system we have endeavored to keep up with the advancements in the technology and created our own range of testing equipment.
Our engineer is constantly updating the test equipment to match the needs that arise from his service visits, so are perfectly tuned to the EBS / ABS components that we supply.
Our test devices can be used in conjunction with the OE manufacturer’s testers to create a complete analysis structure for truck and trailers that is not only easy to use but also affordable to all sizes of fleet maintenance from owner / driver to multi fleet service garages.
Since 80% of all EBS / ABS problems are sensor related (Reported By Knorr Bremse & Wabco), by connecting to the sensor socket on each wheel, rather than the ECU, in effect, taking the quickest and most direct route, by going straight to the heart of the problem.
The Sensor Master DRA08 is a handheld EBS / ABS sensor and exciter ring tester, for use on trucks, trailers, and buses.
Lightweight and portable, the EBS /ABS CV Sensor Tester comes supplied with two 1.6m high quality cables, a sturdy carry case, short introductory printed manual, and a single 9V battery – everything, in fact, needed to use it straight out of the box.
Designed with ease of use in mind, the Commercial Vehicle ABS EBS Sensor Testertakes minutes to set-up, and, once connected, undertakes a complete test cycle of the six most common causes of EBS / ABS faults, at the touch of a button, in just 15 seconds – a fraction of the time it would take to perform the same tests manually.
Contact aide automotive to purchase this cost effective easy to use tester or buy online at our aide Online PayPal Shop.
Commercial Vehicle ABS EBS Tester

Truck ABS Faults Easily Found With Sensor Tester